Steel Casting Foundry in India
Steel, Alloy Steel, Stainless Steel, Heat Resistant Steel Casting Manufacturer
We manufacture various steel, alloy steel, stainless steel, HRCS & SG Iron castings up to 7MT single piece for Thermal Power plants, Ship building, Automobile Tool-room, Planetary gearbox, Pumps & Valves & Crusher Manufacturers, facilitated by manufacturing techniques like simulation, SOPs & providing end to end solutions from patterns to machined parts with a team of technically competent & motivated employees
Our Steel Casting Foundry Capability
Material : Steel, Alloy Steel, Stainless Steel, Heat Resistant Steel, SG Iron (Ductile)
Casting Range : Weight: 400kgs to 7000kgs single piece, Quenching (Water)
Value Addition : Heat Treatment, Machining, Quenching, Sub-assembly
Annual Volume : 4500 MT
Our Infrastructure
Pattern Storage
Being a Jobbing type foundry, we are required to maintain pattern equipment, safely for a long period. We have a well laid pattern storage area (40m x 9.5m x 10m) for easier storage & handling of patterns.
Considering available 10m height, we are planning to have a rack type arrangement with articulated stacker crane for storage of patterns. The in-house pattern shop facility is qualified for periodic maintenance and reconditioning of patterns.
Methoding
We use AutoCAST Simulation Software (Virtual pouring) which predicts the complete casting process including filling, solidification, cooling and allows the qualitative prediction of various properties of the cast product. We use this facility for methoding which saves actual shop trials and saves time in producing good castings at first go. The necessary method cards are made for every item and are preserved.
Moulding
We use Alpha set No-bake process for Moulding and have Omega Sinto make continuous sand mixer, with Auto-blend 2000 unit, with output capacity of 20MT/hr sand. Additionally, we have Omega Sane make complete sand reclamation plant with 100MT of sand storage hopper. The "Auto-Blend" unit constantly monitors the temperature of the incoming sand and compensates for fluctuations in temperature by altering the proportion of fast to slow catalyst
Melting
At the melting section, we have 4nos Electrotherm make Coreless Induction Furnaces
i. 450KW furnace panels for pot capacity 750kg & 1000kg
ii. 1500KW furnace panels for pot capacity 3000kgs & 5000kgs
The furnaces are equipped with new technology of Melt evaluator which shows the KWHr reading, excess units consumed for heat & does the auto sintering process. The melting section has online molten temperature measurement facility. It also has full-fledged fume extraction system installed, considering environmental norms.
We have Various ladles from 300kg to 8MT with Lip & bottom pouring arrangement and 5MT treatment ladle for production of SG Iron castings.
Fettling
We use following equipment’s for removal of runner, risers & for finishing of castings.
• Shot-blasting machine with spinner hanger arrangement of 7.5MT capacity
• Auto Cycle controlled, Automated, smokeless, 15MT gas fired HT furnace with 2 Fixed Hearths & a Mobile furnaces.
Additionally, we have 8MT Electric HT furnace with a manipulator for Rapid quenching, to meet the technical requirements. These furnaces are auto-controlled and are connected through SCADA for all necessary interpretation & reports. Necessary calibration of the HT furnaces has been done as per API 6A standard.
QC, Testing & Inspection Facilities
We strive to exceed the quality requirements of our esteemed customers. This is possible because of our strict in-process controls at all levels. We keep necessary checks at each stage of production, with continuous monitoring, feedback and alterations. We have a team of efficient & courteous employees having sound experience in their relevant fields
In order to ensure the physical & dimensional properties of our products, our Quality Control Department has following facilities
- Sand testing lab equipped with various equipment’s like: Sieve Analyzer, Core gas determination, Permeability tester, Muffle furnace, Clay washer, Sand strength tester etc.
- Bruker Quantron make Spectrometer Q4 Tasman which can test 21 elements & has Fe & Ni channels. We also have sample polishing facility.
- The Physical lab consists of 40T MCS make UTN Machine with extensometer and impact testing machine.
- Required marking table, with necessary callipers & other measuring instruments for dimensional inspection.
NDT Testing
At Parikh Metacast, we are committed to achieve 100% customer satisfaction by consistent performance on all Quality parameters. We have facilities to conduct all NDT tests like UT, DP, MP and RT as per customers’ requirements. All these tests are done and reviewed by a team of qualified personnel. Relevant certificates are issued to customers during the despatch. We also have qualified NDT Level 2 personnel to conduct & review the NDT tests.
Inspection by Third Party Agencies
- We have experience in manufacturing castings to the required quality for use in marine industry, under 3rd party Inspection of IRS (Indian Register of Shipping), BV (Bureau Veritas), American Bureau of Shipping (ABS), CQAE (WE), Tata Projects Limited & LRS etc.
- We have successfully supplied various castings under third party inspection for OE customers like Walchandnagar industries ltd, L & T Ltd, Alstom Projects (I) Ltd, Shri Nagesh Engineering Industries Pvt Ltd, Kirti Marine Industries etc.
Our Steel Casting Foundry Infrastructure
Segments We Serve
Our Steel Casting Foundry Products
Piston Housing
Weight : 1818 Kg
Insert Die Casting
Weight : Upto 6000 Kgs
Dummy Bar Head
Weight : 691 Kg
Pulley-280
Weight : Upto 6000 Kgs
Crown Pinion
Weight : 1989 Kg
Bearing Housing
Weight : 3153 Kg
Rear End Frame
Weight : 1118 Kg
Bowl Casting
Weight : 3900 Kg
Moving Arm
Weight : 1989 Kg
Spider Hub Casting
Weight : 869 Kg
Front End Frame
Weight : 2551 Kg
Base Plate Casting
Weight : 613 Kg
Centre Cone Casting
Weight : 163 Kg
Valve Body Casting Set
Weight : 3286 Kg
Anchor Head Casting
Weight : 564 Kg
Centre Cone Casting
Weight : 163 Kg
Assembly Valve Discharge
Weight : 902 Kg
Middle Roll Chock
Weight : 1950 Kg
We Promise
- Benefits to Our Esteemed Customers & Employees
- Sustain & Improve Our Environment
- Transparent Communication
- Quality Product
- Fair Price
- Timely Delivery
Robust QMS Implementation
Our quality management system adheres to ISO 9000:2015 and we are committed to maintaining a Quality Management System (QMS) implemented at all levels of the company to assure that products and services meet our customers’ requirements and applicable regulatory requirements.
Our employees are trained to incorporate quality into the foundry process, allowing us to consistently deliver porosity-free, pressure-tight castings meeting dimensional tolerances.
We maintain a clean and well-lit facility conducive to quality production. The quality tools such as RCA, KAIZEN, waste management, 5S & visual factory are also being used for continual improvement
Product Quality, On Time Delivery and Satisfied customers are the result of our QMS culture.